Dual CANbus monitor and instrumentation cluster. Presently tuned for the Nissan Leaf EV.

Dependencies:   SPI_TFTx2_ILI9341 TFT_fonts TOUCH_TFTx2_ILI9341 mbed

Fork of CANary_corrupt by Tick Tock

After adding the LPC1768 platform, import as a program and do not select the "update to latest revision" box

User Guide

Eagle Schematic and Board design

/media/uploads/TickTock/canaryr6.zip

/media/uploads/TickTock/canary_sch.jpg

/media/uploads/TickTock/canaryr6brd.jpg

For LCD Rev 1.01:

/media/uploads/TickTock/lcdsch.jpg

For VCD Rev 2.00:

/media/uploads/TickTock/lcdr2.jpg

Parts List

qtyinstancepart #packagesupplierDescription
1BAT3Vhttp://www.ebay.com/itm/10x-CR2032-SMD-Battery-Holder-for-CR2032-Battery-/180938057979?pt=LH_DefaultDomain_0&hash=item2a20bfa8fbLithium 2032 coin battery holder
4C1-C4ECST1DC106R6032Tantalium capacitor 10uF
3FC1-FC3ZF1-20-01-T-WThttp://www.samtec.com/cable-systems/idc-ffc/ffc/zero-insertion.aspx20 conductor 1mm pitch flex cable connector (optional)
1FJ-20-R-08.00-4http://www.samtec.com/cable-systems/idc-ffc/ffc/zero-insertion.aspx8\" 20 conductor 1mm pitch flex connector, end reversed (optional)
2H1-H4(DON'T populate H1-H4 headers - solder mbed directly)
1H5http://www.ebay.com/itm/221186042943?ssPageName=STRK:MEWNX:IT&_trksid=p3984.m1497.l26491x12 .1\" pitch header (optional)
1H62x6 .1\" pitch header (optional)
2IC1,IC2VP230LMDSOP8http://www.ebay.com/itm/130488665247?ssPageName=STRK:MEWNX:IT&_trksid=p3984.m1497.l2649canbus transciever
1IC3LM1117-5VSOT2235V regulator
5JP*2 pin .1\" jumper header
1mbedLPC1768http://www.ebay.com/itm/200830573509?ssPageName=STRK:MEWNX:IT&_trksid=p3984.m1497.l2649mbed uC
2Q1,Q22N2222SOT23General purpose NPN transistor
1R1R393M120639K resistor
1R2R103M120610K resistor
4R4-R6R102M12061K resistor
1R3R500M120650 Ohm resistor
2TR1-TR5ZJYS81R5-2PL51TG01http://www.digikey.com/product-detail/en/ZJYS81R5-2PL51T-G01/445-2223-1-ND/765232CM Choke
1Z11N5340BGC1702-15http://www.ebay.com/itm/150878122425?ssPageName=STRK:MEWNX:IT&_trksid=p3984.m1497.l26496V, 5W Zener Diode
1Z1DC-DC conveterhttp://www.ebay.com/itm/251142727849?ssPageName=STRK:MEWNX:IT&_trksid=p3984.m1497.l264912V-7V, 3W DC-DC converter
1X1USBhttp://www.ebay.com/itm/New-Vertical-USB-2-0-A-pcb-connector-socket-USB-A-Type-/300553895292?pt=LH_DefaultDomain_0&hash=item45fa687d7cvertical USB connector
2LCD0,LCD1TFThttp://www.mikroe.com/add-on-boards/display/tft-proto/320x240 LCD with touch screen
1E0Enclosurehttp://www.shapeways.com/model/1077799/canary.html?li=user-profile&materialId=63d printed enclosure

Assembly

1) LCD Displays

I found ribbon cable is a nice way to organize the wires to the displays. There are two versions of the display and each must be wired differently. The original project used HW REV. 1.01. For that version, you'll need 12 conductors and I connected them in the following order:

1LED+
2LED-
3RST
4SDI
5WR/SCLK
6CS
7X+
8X-
9Y+
10Y-
11VDD
12GND

If, instead, you have HW REV 2.0, you will need 13 conductors with the following order:

1LED+
2LED-
3RST
4SDI
5RS (SCLK)
6WR (DC)
7CS
8X+
9X-
10Y+
11Y-
12VDD
13GND

First I connected all the GND connections (2 GND & IM0, IM1, IM3 for REV1.01 or 2 GND, RD, & IM0 for REV2.00). Do not connect the bottom GND until you have the ribbon cable connected. After making all the ribbon cable connections (connecting the GND of the ribbon cable to the bottom GND pad), solder the GND bar from the previous step to the back of the bottom GND connection. Finally, make a connection from the back side 3.3V pin to IM2 for REV1.01 or to IM1,IM2,&IM3 for REV2.00. Take a break and repeat for the second display.

Examples of REV1.01 boards:

/media/uploads/TickTock/lcdtop.jpg /media/uploads/TickTock/lcdbot.jpg

Examples of REV2.00:

/media/uploads/TickTock/rev2front.jpg /media/uploads/TickTock/rev2back.jpg

Once the two displays are complete combine all wires except CS0, CS1, X+, X-, Y+, and Y-. Connect X- of the left display to X+ of the right. Similarly connect Y- of the left display to Y+ of the right. Insulate any exposed wires.

2) PCB

Refer to the schematics to place all the components on the board. If you plan to install into the CANary 3D enclosure, DO NOT install the battery holder or the socket for the mbed and, instead, connect two wires to the VB and GND pads nearby. You will have to install the battery holder against the back wall to avoid interfering with the right-hand display and the mbed will have to be directly soldered. I have not found a socket with a low enough profile to fit in the space provided (depth of enclosure is limited by the space behind the center console). Also, I recommend keeping as much lead as possible on the Zener diode (bending it as shown to clear the back wall). Although it is operating well within parameters, the Zener gets quite hot during extended operation and the leads help dissipate the heat and keep it away from the PCB and other components.Update: Several Zeners have failed resulting in damage to some users boards so I recommend using a DC-DC converter instead to bring the 12V down to 7V.

/media/uploads/TickTock/pcbtop.jpg /media/uploads/TickTock/pcbbot.jpg

Once the PCB is populated, solder the LCDs to the PCB. CS0 connects to the right display and CS1 connects to the left. /media/uploads/TickTock/brddis.jpg

Update: The Zener diodes tended to fail after a few months so I am recommending removing them and replacing with a DC-DC converter. This will run cooler and waste less energy, too. To install, remove the left display panel to gain access to the Zener. From there, the Zener can be removed and it's pads used to connect to the DC-DC converter. I recommend setting the output voltage on the bench before installing since the trim pot is tricky to reach once installed. Set it to 7V. The input can be connected to the left pad previously occupied by the zener and the output can connect to the right. GND(-) can be connected to the bottom right pad on the 2x6 header below the flex cable connector. Make sure the GND wire lies flat so it doesn't interfere with the connection of the flex cable. /media/uploads/TickTock/dcdcinst2.jpg

Once soldered in place, the DC-DC converter can easily be mounted to the back wall with double sided tape above the battery holder. /media/uploads/TickTock/dcdcinst3.jpg

3) Testing

1)First step is to buzz out all connections from the LCDs to the pins in the main board
2)Next check the touch screen connections. On the main board, place an Ohm meter across X+ and X-. You should read 700 Ohms. Repeat for Y+ and Y-. Then test the resistance from X+ to Y+. With nothing touching the screens, it should read >100K Ohms and <1K when touching either screen.
3)When all connections are checked, solder in the mbed. Download and install the touch2 program http://mbed.org/users/TickTock/code/touch2/ to test the basic operation of the mbed and touch screens.
tips:
Touch screen is sensitive - excess flux on X+,X-,Y+,Y- connection on mbed can result in flakey operation
If touch is not working, double-check the LCD0_CS and LCD1_CS are not swapped. LCD0_CS must connect to the CS of the LCD that has X- & Y- connected to the mbed. LCD1_CS must connect to the CS of the LCD that has X+ & Y+ connected to the mbed.
4)Once touch2 works, it is time to connect to the OBD connector. I highly recommend double checking all connections from the OBD to the PCB with the cable in place before connecting to the Leaf. Buzz out all the pins in the OBS to make sure none are shorting to each other, Check that the 12V goes to the Zener (and nothing else) and the switched 12V to the resistor divider (and nothing else). Test the ground connection properly connects to ground and nothing else.
5)Once you are confident there are no shorts or wrong connections from the OBD connector, take a deep breath and plug it into your leaf. Touch2 program should come up and function. Unplug and install the latest CANary firmware. If you have the REV2.00 LCD boards, you will need to edit the precompile.h file in the TOUCH_TFTx2_w9341 library and set USE_ILI9341 to 1. Test all features before installing into the enclosure (gids, cellpair, menu system, logging) since installing and removing from the enclosure is a PITA.

/media/uploads/TickTock/pcbdone.jpg /media/uploads/TickTock/functioning.jpg

4) Enclosure

The 3D printer leaves a lot of powder behind - I used a strong spray of water to get it out of all the cracks. The enclosure comes with a rather rough finish. I recommend convincing yourself you like it, then simply lightly sand then paint before assembly. Sanding is very difficult - the nylon is very nicely fused and doesn't want to sand. I tried sandblasting and that didn't work either. I had some limited success with filler and then sanding, but only on the outside - it is too difficult to sand the face. /media/uploads/TickTock/enclosure.jpg

5) Final Assembly

Make sure you are well rested with lots of patience before attempting assembly. It is a puzzle figuring out how to get both displays and the PCB in place. Enclosure was too expensive for me to keep iterating to optimize for assembly. I ended up snipping the thin display posts shorter and using various tools to push the displays into place. Also, some USB connectors are taller than others. If you have one of the taller ones, you will have to deflect the back wall a bit while inserting the PCB (being careful not to bend the housing) to get it to it's opening in the back wall. Do use a screw in the provided post to secure the PCB as USB insertion will otherwise dislodge it.

I added an additional safety line which wraps around the center post to prevent the enclosure from becoming a projectile in the event of an accident. /media/uploads/TickTock/safety.jpg Installed: /media/uploads/TickTock/installed.jpg

USBHostLite/usbhost_lpc17xx.h

Committer:
TickTock
Date:
2015-07-01
Revision:
208:bfb6b68d1677
Parent:
146:88f7bda79d8e

File content as of revision 208:bfb6b68d1677:

/*
**************************************************************************************************************
*                                                 NXP USB Host Stack
*
*                                     (c) Copyright 2008, NXP SemiConductors
*                                     (c) Copyright 2008, OnChip  Technologies LLC
*                                                 All Rights Reserved
*
*                                                  www.nxp.com
*                                               www.onchiptech.com
*
* File           : usbhost_lpc17xx.h
* Programmer(s)  : Ravikanth.P
* Version        :
*
**************************************************************************************************************
*/

#ifndef USBHOST_LPC17xx_H
#define USBHOST_LPC17xx_H

/*
**************************************************************************************************************
*                                       INCLUDE HEADER FILES
**************************************************************************************************************
*/

#include    "usbhost_inc.h"

/*
**************************************************************************************************************
*                                        PRINT CONFIGURATION
**************************************************************************************************************
*/

#define  PRINT_ENABLE         0

#if PRINT_ENABLE
#define  PRINT_Log(...)       printf(__VA_ARGS__)
#define  PRINT_Err(rc)        printf("ERROR: In %s at Line %u - rc = %d\n", __FUNCTION__, __LINE__, rc)

#else 
#define  PRINT_Log(...)       do {} while(0)
#define  PRINT_Err(rc)        do {} while(0)

#endif

/*
**************************************************************************************************************
*                                        GENERAL DEFINITIONS
**************************************************************************************************************
*/

#define  DESC_LENGTH(x)  x[0]
#define  DESC_TYPE(x)    x[1]


#define  HOST_GET_DESCRIPTOR(descType, descIndex, data, length)                      \
         Host_CtrlRecv(USB_DEVICE_TO_HOST | USB_RECIPIENT_DEVICE, GET_DESCRIPTOR,    \
         (descType << 8)|(descIndex), 0, length, data)

#define  HOST_SET_ADDRESS(new_addr)                                                  \
         Host_CtrlSend(USB_HOST_TO_DEVICE | USB_RECIPIENT_DEVICE, SET_ADDRESS,       \
         new_addr, 0, 0, NULL)

#define  USBH_SET_CONFIGURATION(configNum)                                           \
         Host_CtrlSend(USB_HOST_TO_DEVICE | USB_RECIPIENT_DEVICE, SET_CONFIGURATION, \
         configNum, 0, 0, NULL)

#define  USBH_SET_INTERFACE(ifNum, altNum)                                           \
         Host_CtrlSend(USB_HOST_TO_DEVICE | USB_RECIPIENT_INTERFACE, SET_INTERFACE,  \
         altNum, ifNum, 0, NULL)

/*
**************************************************************************************************************
*                                  OHCI OPERATIONAL REGISTER FIELD DEFINITIONS
**************************************************************************************************************
*/

                                            /* ------------------ HcControl Register ---------------------  */
#define  OR_CONTROL_CLE                 0x00000010
#define  OR_CONTROL_BLE                 0x00000020
#define  OR_CONTROL_HCFS                0x000000C0
#define  OR_CONTROL_HC_OPER             0x00000080
                                            /* ----------------- HcCommandStatus Register ----------------- */
#define  OR_CMD_STATUS_HCR              0x00000001
#define  OR_CMD_STATUS_CLF              0x00000002
#define  OR_CMD_STATUS_BLF              0x00000004
                                            /* --------------- HcInterruptStatus Register ----------------- */
#define  OR_INTR_STATUS_WDH             0x00000002
#define  OR_INTR_STATUS_RHSC            0x00000040
                                            /* --------------- HcInterruptEnable Register ----------------- */
#define  OR_INTR_ENABLE_WDH             0x00000002
#define  OR_INTR_ENABLE_RHSC            0x00000040
#define  OR_INTR_ENABLE_MIE             0x80000000
                                            /* ---------------- HcRhDescriptorA Register ------------------ */
#define  OR_RH_STATUS_LPSC              0x00010000
#define  OR_RH_STATUS_DRWE              0x00008000
                                            /* -------------- HcRhPortStatus[1:NDP] Register -------------- */
#define  OR_RH_PORT_CCS                 0x00000001
#define  OR_RH_PORT_PRS                 0x00000010
#define  OR_RH_PORT_CSC                 0x00010000
#define  OR_RH_PORT_PRSC                0x00100000


/*
**************************************************************************************************************
*                                               FRAME INTERVAL
**************************************************************************************************************
*/

#define  FI                     0x2EDF           /* 12000 bits per frame (-1)                               */
#define  DEFAULT_FMINTERVAL     ((((6 * (FI - 210)) / 7) << 16) | FI)

/*
**************************************************************************************************************
*                                       TRANSFER DESCRIPTOR CONTROL FIELDS
**************************************************************************************************************
*/

#define  TD_ROUNDING        (USB_INT32U) (0x00040000)        /* Buffer Rounding                             */
#define  TD_SETUP           (USB_INT32U)(0)                  /* Direction of Setup Packet                   */
#define  TD_IN              (USB_INT32U)(0x00100000)         /* Direction In                                */
#define  TD_OUT             (USB_INT32U)(0x00080000)         /* Direction Out                               */
#define  TD_DELAY_INT(x)    (USB_INT32U)((x) << 21)          /* Delay Interrupt                             */
#define  TD_TOGGLE_0        (USB_INT32U)(0x02000000)         /* Toggle 0                                    */
#define  TD_TOGGLE_1        (USB_INT32U)(0x03000000)         /* Toggle 1                                    */
#define  TD_CC              (USB_INT32U)(0xF0000000)         /* Completion Code                             */

/*
**************************************************************************************************************
*                                       USB STANDARD REQUEST DEFINITIONS
**************************************************************************************************************
*/

#define  USB_DESCRIPTOR_TYPE_DEVICE                     1
#define  USB_DESCRIPTOR_TYPE_CONFIGURATION              2
#define  USB_DESCRIPTOR_TYPE_INTERFACE                  4
#define  USB_DESCRIPTOR_TYPE_ENDPOINT                   5
                                                    /*  ----------- Control RequestType Fields  ----------- */
#define  USB_DEVICE_TO_HOST         0x80
#define  USB_HOST_TO_DEVICE         0x00
#define  USB_REQUEST_TYPE_CLASS     0x20
#define  USB_RECIPIENT_DEVICE       0x00
#define  USB_RECIPIENT_INTERFACE    0x01
                                                    /* -------------- USB Standard Requests  -------------- */
#define  SET_ADDRESS                 5
#define  GET_DESCRIPTOR              6
#define  SET_CONFIGURATION           9
#define  SET_INTERFACE              11

/*
**************************************************************************************************************
*                                       TYPE DEFINITIONS
**************************************************************************************************************
*/

typedef struct hcEd {                       /* ----------- HostController EndPoint Descriptor ------------- */
    volatile  USB_INT32U  Control;              /* Endpoint descriptor control                              */
    volatile  USB_INT32U  TailTd;               /* Physical address of tail in Transfer descriptor list     */
    volatile  USB_INT32U  HeadTd;               /* Physcial address of head in Transfer descriptor list     */
    volatile  USB_INT32U  Next;                 /* Physical address of next Endpoint descriptor             */
} HCED;

typedef struct hcTd {                       /* ------------ HostController Transfer Descriptor ------------ */
    volatile  USB_INT32U  Control;              /* Transfer descriptor control                              */
    volatile  USB_INT32U  CurrBufPtr;           /* Physical address of current buffer pointer               */
    volatile  USB_INT32U  Next;                 /* Physical pointer to next Transfer Descriptor             */
    volatile  USB_INT32U  BufEnd;               /* Physical address of end of buffer                        */
} HCTD;

typedef struct hcca {                       /* ----------- Host Controller Communication Area ------------  */
    volatile  USB_INT32U  IntTable[32];         /* Interrupt Table                                          */
    volatile  USB_INT32U  FrameNumber;          /* Frame Number                                             */
    volatile  USB_INT32U  DoneHead;             /* Done Head                                                */
    volatile  USB_INT08U  Reserved[116];        /* Reserved for future use                                  */
    volatile  USB_INT08U  Unknown[4];           /* Unused                                                   */
} HCCA;

/*
**************************************************************************************************************
*                                     EXTERN DECLARATIONS
**************************************************************************************************************
*/

extern  volatile  HCED        *EDBulkIn;        /* BulkIn endpoint descriptor  structure                    */
extern  volatile  HCED        *EDBulkOut;       /* BulkOut endpoint descriptor structure                    */
extern  volatile  HCTD        *TDHead;          /* Head transfer descriptor structure                       */
extern  volatile  HCTD        *TDTail;          /* Tail transfer descriptor structure                       */
extern  volatile  USB_INT08U  *TDBuffer;        /* Current Buffer Pointer of transfer descriptor            */

/*
**************************************************************************************************************
*                                       FUNCTION PROTOTYPES
**************************************************************************************************************
*/

void        Host_Init     (void);

extern "C" void USB_IRQHandler(void)  __irq;

USB_INT32S  Host_EnumDev  (void);

USB_INT32S  Host_ProcessTD(volatile  HCED       *ed,
                           volatile  USB_INT32U  token,
                           volatile  USB_INT08U *buffer,
                                     USB_INT32U  buffer_len);

void        Host_DelayUS  (          USB_INT32U    delay);
void        Host_DelayMS  (          USB_INT32U    delay);


void        Host_TDInit   (volatile  HCTD *td);
void        Host_EDInit   (volatile  HCED *ed);
void        Host_HCCAInit (volatile  HCCA  *hcca);

USB_INT32S  Host_CtrlRecv (          USB_INT08U   bm_request_type,
                                     USB_INT08U   b_request,
                                     USB_INT16U   w_value,
                                     USB_INT16U   w_index,
                                     USB_INT16U   w_length,
                           volatile  USB_INT08U  *buffer);

USB_INT32S  Host_CtrlSend (          USB_INT08U   bm_request_type,
                                     USB_INT08U   b_request,
                                     USB_INT16U   w_value,
                                     USB_INT16U   w_index,
                                     USB_INT16U   w_length,
                           volatile  USB_INT08U  *buffer);

void        Host_FillSetup(          USB_INT08U   bm_request_type,
                                     USB_INT08U   b_request,
                                     USB_INT16U   w_value,
                                     USB_INT16U   w_index,
                                     USB_INT16U   w_length);


void        Host_WDHWait  (void);


USB_INT32U  ReadLE32U     (volatile  USB_INT08U  *pmem);
void        WriteLE32U    (volatile  USB_INT08U  *pmem,
                                     USB_INT32U   val);
USB_INT16U  ReadLE16U     (volatile  USB_INT08U  *pmem);
void        WriteLE16U    (volatile  USB_INT08U  *pmem,
                                     USB_INT16U   val);
USB_INT32U  ReadBE32U     (volatile  USB_INT08U  *pmem);
void        WriteBE32U    (volatile  USB_INT08U  *pmem,
                                     USB_INT32U   val);
USB_INT16U  ReadBE16U     (volatile  USB_INT08U  *pmem);
void        WriteBE16U    (volatile  USB_INT08U  *pmem,
                                     USB_INT16U   val);

#endif